Clutch & gearbox

Crunching or grinding when changing gear

Crunching often means the clutch is not fully releasing rather than the gearbox being worn out — which is worth establishing before any gearbox work.

Symptoms drivers describe

  • Crunch going into gear, often first or second, or reverse
  • Worse when cold and improving as it warms
  • Notchy or heavy gear selection
  • Gear lever movement feeling vague

Possible causes

  • A clutch not releasing fully due to hydraulic or release-bearing faults
  • Worn or stretched gear linkage and bushes
  • Old, contaminated or incorrect gearbox oil
  • Worn synchro rings inside the gearbox
  • A worn dual-mass flywheel affecting engagement

What you can do

  • Note which gears and whether it is worse cold
  • Do not force the lever — it accelerates wear
  • Ask for the clutch side to be tested before gearbox work is considered

How we check it in the workshop

We check clutch hydraulics and pedal travel, inspect linkage and bushes, check oil level and condition, and road test through every gear.

Is it safe to keep driving?

Worth investigating early. A simple hydraulic or linkage fix now can prevent gearbox wear later.

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Want this looked at properly?

Send us your registration and describe the symptoms — we will tell you what the next step is.